飞剪机

Flying Shear Machine

用(yòng)途 Application

本飞剪机组用(yòng)于将金属带料沿横向进行分(fēn)切,将剪切后的板带码齐,堆垛。机组采用(yòng)全数字交流变频调速系统,PLC及全液压控制,单机调整与全線(xiàn)自动运行控制全部集中于控制台上。

The flying shear machine is used to cut the metal belt transversely and place the slitted belts neatly and stack. This machine has all-digital AC variable frequency speed adjust system, PLC and full hydraulic control. There are single-machine adjustment and all-line automatic operation on the control panel.

主要参数 Technical parameters

1.材质:锡青铜、白铜、紫铜、黄铜、高铜合金(150Mpa≤σb≤850Mpa   5%≤δ5≤50%)

Material: tin bronze, cupronickel, red copper, brass, high copper alloy(150Mpa≤σb≤850Mpa   5%≤δ5≤50%)

2. 原料规格 Material specifications:

厚度 Thickness:         0.5~3.5mm

宽度 Width:            300~660mm

内径 ID:                  Φ610mm

外径 OD:                ≤Φ1800mm

卷重 Roll weight:        ≤10t

3. 成品规格 Products specifications:

長(cháng)度 Length:                                         500~3500mm

最大堆垛高度 Max. stacking height:   600mm

最大堆垛重量 Max. stacking weight:  10000kg/垛 stack

4.成品参数 Products parameters:

長(cháng)度公差 Length tolerance:      ≤±0.7mm

对角線(xiàn)公差 Diagonal tolerance    ≤±1.0mm

平直度 Glancing flatness        ≤3mm

剪切片数 Shear pieces      ≤60 pieces/min (按2.0mm,成品長(cháng)度500mm 2.0mm,products length 500mm)

5. 机组工艺方案及参数 Machine technique plan and parameters:

机组方向                       暂定从左向右 (从操作者面向机组)

Machine direction    From left to right (the operator faces the machine)

穿带速度 Threading speed                      15m/min

机组最大速度 Max. working speed         80m/min

开卷最大张力 Max. uncoiling tension       6.8KN

机组开卷方式 Uncoiling way               向上 up

液压系统压力 Hydraulic system pressure   ≤12Mpa

机组占地面积 Floor area:         長(cháng)约 Length 21m,宽约 Width 9m,高约 Height 2.5m

机组装机水平及特点 The installation level and features

1.机组采用(yòng)PLC控制,具有(yǒu)工艺过程参数的设定、监测、显示、電(diàn)气联锁、故障报警等功能(néng)。

2.電(diàn)气自动化系统有(yǒu)过载保护、断路保护、急停功能(néng)等安全保护措施。

3.开卷机、牵引矫平机采用(yòng)全数字交流变频调速,定尺机采用(yòng)变频電(diàn)机控制。

4.机组采用(yòng)全数字交流变频调速控制系统,電(diàn)机维护简单方便。

1. The machine adopts PLC control and has the functions of the parameters setting, monitoring, showing, electric interlock, error warning and so on.

2. The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

3. The uncoiling and the traction leveling machines use all-digital AC variable frequency speed adjustment. The shear gauge is controlled by the variable frequency motor.

4. The machine uses all-digital AC variable frequency speed adjust system. It is easy to maintain the motor.