C738-1/ZF(450/13) 铜大拉连续退火机组
C738-1/ZF(450/13) 13-die Large Diameter Copper Wire Drawing and Annealing Machine
该套设备拉丝主机采用(yòng)卧式直排串联式结构，双電(diàn)机驱动，实现快速换模。高性能(néng)精密斜齿轮传动，效率高，噪音低。線(xiàn)材和拉丝模的冷却及润滑采用(yòng)浸没式。连续退火装置采用(yòng)二段式電(diàn)阻退火形式，组合式接触导電(diàn)轮，轮圈更换方便。退火電(diàn)压自动跟踪線(xiàn)材速度，線(xiàn)材退火质量高。退火采用(yòng)蒸汽保护，并自带水循环冷却控制，線(xiàn)材延伸率稳定。接触轮轴采用(yòng)独立的风冷系统。主要電(diàn)气控制元件采用(yòng)國(guó)际著名品牌。
The drawing main machine adopts horizontal linear tandem type and is driven by double motors, which can realize a quick die-change. The helical gear transmission is efficient with low noise. It uses immerging cooling and lubricating for the wire and drawing die. Continuous annealing device adopts two-stage resistance annealing and built-up type touching conductive wheel. It is easy to change the wheel rim. The annealing voltage tracks the wire drawing speed automatically, which will have high annealing quality. The annealing with steam protection and water circulation cooling control will makes the wire extension ratio steady. The separated air cooling system is applied to the touch wheel axis. The main electric control elements adopt the international famous brand.
1.拉丝主机 Drawing machine
2.退火机 Annealing machine
| 最大进線(xiàn)直 Max. inlet diameter | Φ8mm |
| 出線(xiàn)直径 Outlet diameter | Φ4.5-Φ1.2mm |
| 最多(duō)拉伸次数 Max. drawing steps | 13 |
| 主電(diàn)机 Main motor | 250KV DC |
| 定速轮直径 Capstan diameter | Φ450mm |
| 定速轮及退火電(diàn)机 Capstan and annealing motor | 75KW DC |
| 设备重量 Weight | 13000KG |
| 最大退火直径 Max. annealing diameter | Φ4.5mm |
| 最小(xiǎo)退火直径 Min. annealing diameter | Φ1.2mm |
| 最高退火速度 Max. annealing speed | 25m/s |
| 最大退火電(diàn)压 Max. annealing voltage | DC60V |
| 最大退火電(diàn)流 Max. annealing current | DC6000A |
| 最大退火功率 Max. annealing power | 375KW |
| 接触轮直径 Touch wheel diameter | Φ450mm |
| 退火形式 Annealing way | 二段電(diàn)阻 two-stage resistance |
3.双盘收線(xiàn)机 Double reel take-up machine
4.WF800(WF650)立式下線(xiàn)机 Vertical coil assembling apparatus
| 排線(xiàn)直径 Traversing diameter | Φ4.5-Φ1.2mm |
| 收線(xiàn)盘尺寸 Take-up reel size | PND500 PND630 |
| 收線(xiàn)最高速度 Max. take-up speed | 25m/s |
| 收線(xiàn)主電(diàn)机 Take-up motor | 2*30KW DC |
| 排線(xiàn)控制独立電(diàn)机 Traversing controlling independent motor | 0.75KW |
| 设备重量 Weight | 6500KG |
| 最大下線(xiàn)直径 Max. coiling diameter | Φ3.5mm |
| 最小(xiǎo)下線(xiàn)直径 Min. coiling diameter | Φ1.35mm |
| 最高下線(xiàn)速度 Max. coiling speed | 25m/s(18m/s) |
| 收卷筒最大容量 Capacity of the cylinder | 2000Kg(1000Kg) |
| 收線(xiàn)锥盘直径 Diameter of the cone disk | Φ800（Φ650） |
| 電(diàn)机功率 Motor power | 18.5KW |
| 设备重量 Weight | 7000Kg(3000Kg) |
5.储線(xiàn)器 Accumulator
6.轧头机 Threading machine
| 适用(yòng)線(xiàn)径 Wire diameter | Φ4.5-Φ1.2mm |
| 储線(xiàn)長(cháng)度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
| 轧辊直径 Roller diameter | Φ100mm |
| 轧制最大線(xiàn)径 Max. wire rolling diameter | Φ10mm |
| 轧制最小(xiǎo)線(xiàn)径 Min. wire rolling diameter | Φ1mm |
| 電(diàn)机 Motor | 5.5kw AC |
C733-16/ZF(450/13)铝合金（铝）大拉机
C733-16/ZF(450/13) Aluminum Alloy (Aluminum)Wire Drawing Machine
设备特点 Machine characteristics
1. 采用(yòng)卧式直排串联式结构
Adopting straightly horizontal tandem type structure
2.線(xiàn)材和拉丝模的冷却及润滑采用(yòng)浸没式。双電(diàn)机驱动，实现快速换模。
It uses immerging cooling and lubricating for the wire and drawing die. Driven by double motors can realize a quick die-change.
3.高性能(néng)精密斜齿轮传动，效率高，噪音低。主要電(diàn)气控制元件采用(yòng)國(guó)际著名品牌。
The helical gear transmission is efficient with low noise. The main electric control elements adopt the international famous brand.
1.拉丝主机 Drawing machine
2.双盘收線(xiàn)机 Double reel take-up machine
| 最大进線(xiàn)直径 Max. inlet diameter | Φ9.5mm |
| 出線(xiàn)直径 Outlet diameter | Φ4.5-Φ2.55mm合金铝線(xiàn) Aluminum alloy wire Φ4.5-Φ1.7mm普通铝線(xiàn) Common aluminum wire |
| 最多(duō)拉伸次数 Max. drawing steps | 11合金铝線(xiàn) Aluminum alloy wire 13普通铝線(xiàn)Common aluminum wire |
| 主電(diàn)机 Main motor | 250KV DC |
| 定速轮直径 Capstan diameter | Φ450mm |
| 牵引電(diàn)机 Traction motor | 75KW DC |
| 设备重量 Weight | 13000KG |
| 最高出線(xiàn)速度 Max. outlet speed | 25m/s |
| 排線(xiàn)直径 Traversing diameter | Φ4.5-Φ1.7mm |
| 收線(xiàn)盘尺寸 Take-up reel size | PND500 PND630 |
| 收線(xiàn)最高速度 Max. take-up speed | 25m/s |
| 收線(xiàn)主電(diàn)机 Take-up motor | 2*30KW DC |
| 排線(xiàn)控制独立電(diàn)机 Traversing controlling independent motor | 0.75KW |
| 设备重量 Weight | 6500KG |
3.WF800(WF750)立式下線(xiàn)机 Vertical coil assembling apparatus
4.储線(xiàn)器 Accumulator
| 最大下線(xiàn)直径 Max. coiling l diameter | Φ4.0mm |
| 最小(xiǎo)下線(xiàn)直径 Min. coiling l diameter | Φ1.8mm |
| 收線(xiàn)卷筒直径 Cylinder diameter | Φ800（Φ750） |
| 電(diàn)机功率 Motor power | 18.5KW |
| 适用(yòng)線(xiàn)径 Wire diameter | Φ4.5-Φ1.2mm |
| 储線(xiàn)長(cháng)度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
5.轧头机 Threading machine
| 轧辊直径 Roller diameter | Φ100mm |
| 轧制最大線(xiàn)径 Max. wire rolling diameter | Φ10mm |
| 轧制最小(xiǎo)線(xiàn)径 Min. wire rolling diameter | Φ1mm |
| 電(diàn)机 Motor | 5.5kw AC |
C732-4/Z型 全浸式中拉连续退火机组
C732-4/Z Full-immerging Middle Diameter Wire Drawing and Annealing Machine
设备特点：采用(yòng)全数字控制，收線(xiàn)张力调节由PLC实现自动跟踪，全線(xiàn)恒张力运行。
Machine characteristics: fully digital control; the take-up tension adjustment tracked by PLC automatically; all line running with constant tension.
进線(xiàn)直径 inlet diameter φ3.5mm
出線(xiàn)直径 Outlet diameter φ1.6mm-0.4mm
最高机械速度 Max. mechanical speed 32m/s
模具数量 Quantity of the drawing die 17
定速轮直径 Capstan diameter φ250mmmm
塔轮最大直径 Max. diameter of the stepped pulley φ250mm
塔轮级数 Steps of the stepped pulley 4级steps
主電(diàn)机功率 Main motor power 55KW AC
退火線(xiàn)径 Wire annealing diameter φ1.6mm-0.4mm
退火速度 Annealing speed 32m/s
退火電(diàn)压 Annealing voltage DC70V
退火電(diàn)流 Annealing current DC1500A
退火方式：直流接触式三角形退火系统，全自动跟踪控制。
Annealing way: DC contact-type triangle annealing system and fully automatic tracking control.
收線(xiàn)電(diàn)机 Take-up motor 15KW AC
排線(xiàn)方式：光杆排線(xiàn)或丝杠排線(xiàn)
Traversing way: polish rod traverse or ball-screw traverse
收線(xiàn)盘尺寸 Take-up reel size PND500 PND630
设备重量 Machine weight 11000Kg
铝合金（铝）中拉机、小(xiǎo)拉机
Fine and Middle Aluminum Alloy (Aluminum) Wire Drawing Machine
| 设备名称 Name | 24模铝合金（铝）線(xiàn)小(xiǎo)拉机 24-die Fine Aluminum Alloy (Aluminum) Wire Drawing Machine | C732-4C/ZF九模铝合金（铝）中拉机 C732-4C/ZF 9-die Aluminum Alloy (Aluminum) Drawing Machine |
| 最大进線(xiàn)直径 Max. inlet diameter | Φ1.35mm | Φ4.5mm—Φ3.0mm |
| 出線(xiàn)直径 Outlet diameter | Φ0.25mm | Φ2.5mm–Φ1.35mm |
| 最高机械速度 Max. mechanical speed | 1000m/min | 900m/min |
| 拉丝最多(duō)道数 Max. drawing steps | 24 | 9 |
| 塔轮直径 The stepped pulley diameter | Φ180mm | Φ280mm |
| 定速轮直径 The capstan diameter | Φ180mm | Φ280mm |
| 润滑方式 Lubrication mode | 喷淋式 Spray type | 喷淋式 Spray type |
| 传动方式 Driving mode | 皮带传动 Belt transmission | 齿轮传动 Gear transmission |
| 主電(diàn)机功率 Main machine motor power | 15Kw | 45kw变频调速 45kw Frequency control |
| 收線(xiàn)盘规格 Take-up reel specification | PND200 | PND630 PND500 |
| 控制方式 Control mode | 变频调速 Frequency control | PLC双变频调速 PLC dual-frequency conversion |
多(duō)头连续小(xiǎo)拉退火机
Fine Multi Wire Continuous Drawing and Annealing Machine
| 设备名称 Name | C322-16/ZF多(duō)头小(xiǎo)拉连续退火机 C322-16/ZF Fine Multi Wire Continuous Drawing and Annealing Machine | C322-8/ZF多(duō)头小(xiǎo)拉连续退火机 C322-8/ZF Fine Multi Wire Continuous Drawing and Annealing Machine |
| 进線(xiàn)直径 Inlet diameter | 16*Max .*Φ2.2mm | 8*Max .*Φ2.2mm |
| 出線(xiàn)直径 Outlet diameter | 16*(Φ2.20-Φ0.68)mm | 16*(Φ2.20-Φ0.68)mm |
| 机械速度 Mechanical speed | Max .1800m/min | Max .1800m/min |
| 拉丝鼓轮直径 Drawing wheel diameter | 80mm | 80mm |
| 定速轮直径 Capstan diameter | 80mm | 80mm |
| 眼模数 Die number | 22 | 22 |
| 机械延伸率 Mechanical elongation | 25%-8% | 25%-8% |
| 主電(diàn)机 Main motor | 200KW | 90KW |
| 定速轮電(diàn)机 Capstan motor | 75KW | 45KW |
| 收線(xiàn)電(diàn)机 Take-up motor | 15KW | 15KW |
| 退火電(diàn)流 Annealing current | Max.3500A | Max.2500A |
| 退火電(diàn)压 Annealing voltage | Max.50V | Max.50V |
| 标准盘尺寸 Standard reel size | PND500 PND630 | PND500 PND630 |
细線(xiàn)拉丝机
Fine Wire Drawing Machine
| 产品型号 Model | C731-8/ZF 24模双变频小(xiǎo)拉机 C731-8/ZF 24-die Double Frequency Conversion Thin Wire Drawing Machine | C7304-1/ZF 20双变频细拉机 C7304-1/ZF 20-die Double Frequency Conversion Fine Wire Drawing Machine | C73012-1/ZF 20模变频微拉机 C73012-1/ZF 20 Frequency Conversion Micro Wire Drawing Machine |
| 最大进線(xiàn)直径 Max. inlet diameter | φ1.2mm | φ0.04mm-φ0.18mm | φ1.6mm-φ0.18mm |
| 出線(xiàn)直径 Outlet diameter | φ0.32-φ0.08mm | φ0.1mm-φ0.05mm | φ0.68mm-φ0.25mm |
| 最高机械速度 Max. mechanical speed | 2400m/min | 2000m/min | 1200m/min |
| 拉丝塔轮数量 Number of the drawing stepped pulley | 4 | 4 | 4 |
| 机械延伸率 Mechanical elongation | 第1-23模15% 1st-23rd die 15% 定径模8% Sizing die 80% | 第1-19模10% 1st-19th 10% 定径模10% Sizing die 80% | 10% |
| 主電(diàn)机功率 Main motor power | 15KW | 4KW | 2.2KW |
| 排線(xiàn)電(diàn)机功率 Traversing motor power | 200W | 200W | 200W |
| 拉丝模数 Number of drawing dies | 24 | 20 | 20 |
| 排線(xiàn)方式 Traversing mode | 丝杆排線(xiàn) Screw rod traversing | 丝杆排線(xiàn) Screw rod traversing | 丝杆排線(xiàn) Screw rod traversing |
| 刹車(chē)方式 Brake mode | 電(diàn)磁 Electromagnetic | 電(diàn)磁 Electromagnetic | 電(diàn)磁 Electromagnetic |
| 收線(xiàn)盘尺寸 Take-up reel size | φ300*φ200mm* φ125mm*250mm | φ230mm*φ165mm* φ125mm*250mm | φ148mm*φ112mm* φ44mm*140mm |
| 收線(xiàn)盘容量 Take-up reel capacity | 50Kg | 30kg | 6.5kg |
| 外形尺寸 Overall size | 2440mm*1170mm*1750mm | 1740mm*1320mm* 1900mm | 900mm*800*1470mm |
| 重量 Weight | 2500Kg | 1900Kg | 1500Kg |
细線(xiàn)拉丝退火机
Thin Wire Drawing and Annealing Machine
| 产品型号 Model | C731-17/ZF 22模小(xiǎo)拉退火机 C731-17/ZF 22-die Thin Wire Drawing and Annealing Machine | C731-16/ZF 24模小(xiǎo)拉退火机 C731-16/ZF 24 die Thin Wire Drawing and Annealing Machine | C731-15/ZF 14模小(xiǎo)拉退火机 C731-15/ZF 14-die Thin Wire Drawing and Annealing Machine |
| 进線(xiàn)直径 Inlet diameter | φ1.2-φ0.8mm | φ1.2-φ0.8mm | φ1.6-φ0.8mm |
| 出線(xiàn)直径 Outlet diameter | φ0.4-φ0.1mm | φ0.4-φ0.08mm | φ0.68-φ0.25mm |
| 最大机械速 Max. mechanical speed | 2400m/min | 2400m/min | 1200m/min |
| 拉丝模具数量 Number of drawing dies | 22 | 24 | 14 |
| 拉丝主机功率 Drawing motor power | 11KW | 24KW | 15KW |
| 退火方式 Annealing mode | 直流三段式 DC three stages | 直流三段式 DC three stages | 直流三段式 DC three stages |
| 最大退火功率 Max. annealing power | 16KVA | 16KVA | 30KVA |
| 修正系统 Correction system | 变位检出自动控制卷取 control take-up automatically | 变位检出自动控制卷取 control take-up automatically | 变位检出自动控制卷取 control take-up automatically |
| 收線(xiàn)盘尺寸 Take-up reel size | φ300 | φ300 | φ300 |
| 上下盘方式 Reel lifting mode | 顶尖式或膨胀轴式 | 顶尖式或膨胀轴式 | 顶尖式或膨胀轴式 |
| 排線(xiàn)方式 Traversing mode | 丝杠排線(xiàn) | 丝杠排線(xiàn) | 丝杠排線(xiàn) |
| 收線(xiàn)功率 Take-up power | 3+0.75Kw | 3+0.75Kw | 5.5+0.75Kw |
| 收線(xiàn)盘容量 Take-up reel capacity | 50Kg | 50Kg | 100Kg |
| 制动方式 Braking mode | 電(diàn)磁刹車(chē) Electromagnetic Brake | 電(diàn)磁刹車(chē) Electromagnetic Brake | 電(diàn)磁刹車(chē) Electromagnetic Brake |
| 外形尺寸 Overall size | 2100*1600*1700mm | 2600*1600*1900mm | 2600*1600*1900mm |
| 重量 Weight | 3000Kg | 3000Kg | 3000Kg |
高速绞線(xiàn)机（束绞机）系列
Series of High Speed Bunching Machines
| 收線(xiàn)盘尺寸 Take-up reel size | 单線(xiàn)直径 Single wire diameter | 绞弓最高转速 Max. rotation speed of the bow | 主電(diàn)机 Main motor |
| 400mm | φ0.12-φ0.40mm | 2000m/min | 7.5KW |
| 500mm | φ0.15-φ0.52mm | 1825 m/min | 11KW |
| 630mm | φ0.30-φ1.20mm | 1700 m/min | 15KW |
| 800mm | φ0.30-φ1.20mm | 1200 m/min | 22KW |
L65554型退火镀锡机
L65554 Annealing and Tinning Machine
| 产品型号 Model | L65545-40H-32 | L65545-40H-6.8 | L65554-40H-6.8-2 | L65554-40-8 |
| 适用(yòng)線(xiàn)材 Suitable wire material | 裸铜線(xiàn)/铜包铝線(xiàn) Bare copper wire/ Copper-clad aluminum wire | 裸铜線(xiàn) Bare copper wire | 裸铜線(xiàn) Bare copper wire | 裸铜線(xiàn)/铜包铝線(xiàn) Bare copper wire/ Copper-clad aluminum wire |
| 生产头数 Wire number | 40 | 40 | 40 | 40 |
| 生产線(xiàn)径(mm) Wire diameter | φ0.10-φ0.32 | φ0.10-φ0.68 | φ0.10-φ0.68 | φ0.40-φ0.80 |
| 放線(xiàn)方式 Pay-off mode | 毛刷阻力放線(xiàn) Brush resistance paying off | 毛刷阻力放線(xiàn) Brush resistance paying off | 毛刷阻力放線(xiàn) Brush resistance paying off | 毛刷阻力放線(xiàn) Brush resistance paying off |
| 最高机械速度 Max. mechanical speed | 300m/min | 300m/min | 300m/min | 300m/min |
| 引取方式 Leading mode | 单引或双引 Single or double | 单引或双引 Single or double | 单引或双引 Single or double | 单引或双引 Single or double |
| 镀锡方式 Tinning mode | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven |
| 退火方式 Annealing mode | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing |
| 放線(xiàn)盘尺寸 Pay-off reel size | Max.40mm | Max.40mm | Max.40mm | Max.40mm |
| 收線(xiàn)方式 Take-up mode | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels |
| 收線(xiàn)盘尺寸 Take-up reel size | PT3-PT8 | PT3-PT8 | PT3-PT8 | PT3-PT8 |
| 温控方式 Temperature control mode | 二區(qū)温控 Two-section temperature control | 三區(qū)温控 Three-section temperature control | 两边独立各三段温控 Three-stage temperature control separated for each side | 四區(qū)温控 Four-section temperature control |
| 退火功率 Annealing power | 30.6KW | 47.6KW | 71.2KW | 56.1KW |
| 锡炉功率 Thin furnace power | 15KW | 15KW | 15KW | 15KW |
| 烤炉電(diàn)热功率 The electrical power of the oven | 10.8KW | 10.8KW | 10.8KW | 10.8KW |
| 装机动力功率 Installed power | 7.5kw | 7.5kw | 9kw | 9kw |
| 总装机功率 Total installed power | 63.9kw | 82.4kw | 106kw | 90.9kw |
| 设备外形尺寸(mm) Overall size | 20000*3000 *1500 | 2800*3000 *1500 | 22800*3000 *2200 | 24500*3000 *1500 |
| 重量 Weight | 3500Kg | 4000Kg | 4300Kg | 45000Kg |